Progressing Cavity Pumps

The progressing cavity pump is a recent innovation in petroleum production. It rapidly gained an important place in the production of heavy oils containing gas. It has now been confirmed as very efficient for the production of large flow rates of light and abrasive oils. Driven by rod strings from the surface, it is a simple, rugged and cheap equipment. The aim of this book is to provide clear and condensed information related to the principles, qualities and performances of this system. This book is intended to provide the choice criteria of a progressing cavity pump and the operational conditions for its implementation by technicians and field development managers.Contents: 1. Principle and general description of the progressing cavity pump. 2. PCP characteristics. 3. Selection of a PCP. 4. Presence of gas at the pump inlet. 5. Driving from surface of PCP. 6. Installation, operation and maintenance of PCP. 7. An economical completion with the "insert" pump. 8. The electrical submersible PCP. Bibliography. Index.

Written by one of the world’s foremost authorities on pumps, this first volume in Gulf Publishing Company’s Gulf Pump Guides series covers the design, application and troubleshooting for progressing cavity pumps, downhole pumps and mudmotors. There is no other volume offering a more comprehensive, easy-to-understand and hands-on coverage of these types of pumps. As they become more and more widely used in the petrochemical industry and other industries, knowledge of their design and application will become increasingly more important for the engineer.

Progressive cavity pumps (PCPs) have been used as the primary lifting method for heavy oil reservoirs due their ability to handle abrasive material and high viscosity fluids. Like most production processes, recovery declines over time with depleting reservoir pressure. Therefore, it is vital to have production fluids generated at optimal levels so that the project will make the most economic sense. The objective of this project is to design and optimize the performance of a PCP system in a Canadian heavy oil reservoir by using future inflow performance relationship (IPR) curves to predict the pressure and flow characteristics. Using the software PC-Pump and the constructed future IPR curves, performance of a PCP system can be optimized by relating the outflow performance with the future IPR curves. Once performance was optimized and economic analysis conducted, it was determined that it is most beneficial to use an Oil Lift Technology 50-2000 pump to maximize production and profitability over the six-year period. After six years the pump selected can no longer operated economically under the given conditions and the pump size would need to be reduced for continued production.

This hands-on reference offers a practical introduction to pumps and provides the tools necessary to select, size, operate, and maintain pumps properly. It highlights the interrelatedness of pump engineering from system and piping design to installation and startup. This updated second edition expands on many subjects introduced in the first edition and also provides new in-depth discussion of pump couplings, o-rings, motors, variable frequency drives, pump life-cycle cost, corrosion, and pump minimum flow. Written by an acclaimed expert in the field, Pump Characteristics and Applications, Second Edition is an invaluable day-to-day reference for mechanical, civil, chemical, industrial, design, plant, project, and systems engineers; engineering supervisors; maintenance technicians; and plant operators. It is also an excellent text for upper-level undergraduate and graduate students in departments of mechanical engineering, mechanical engineering technology, or engineering technology. About the Author Michael W. Volk, P.E., is President of Volk & Associates, Inc., Oakland, California (www.volkassociates.com), a consulting company specializing in pumps and pump systems. Volk's services include pump training seminars; pump equipment evaluation, troubleshooting, and field testing; expert witness for pump litigation; witnessing of pump shop tests; pump market research; and acquisition and divestiture consultation and brokerage. A member of the American Society of Mechanical Engineers (ASME), and a registered professional engineer, Volk received the B.S. degree (1973) in mechanical engineering from the University of Illinois, Urbana, and the M.S. degree (1976) in mechanical engineering and the M.S. degree (1980) in management science from the University of Southern California, Los Angeles.

Centrifugal and Rotary Pumps offers both professionals and students a concise reference detailing the design, performance, and principles of operation of the different pumps types defined by the Hydraulic Institute. From historical background to the latest trends and technological developments, the author focuses on information with real-world practicality and techniques you can implement immediately. Beginning with the fundamentals, the text then shifts to real field cases that address applications, pumpage, system interaction, reliability, failure analysis, and practical solutions. By including specification parameters and criteria for the application of various pumps, this comprehensive book provides necessary and timely material that plant engineers, maintenance staff, operators can use and share with colleagues.

This book details the major artificial lift methods that can be applied to hydrocarbon reservoirs with declining pressure. These include: the sucker rod pump, gas lift, electrical submersible pump, progressive cavity pump, and plunger lift. The design and applications, as well as troubleshooting, are discussed for each method, and examples, exercises and design projects are provided in order to support the concepts discussed in each chapter. The problems associated with oil recovery in horizontal wells are also explored, and the author proposes solutions to address the various extraction challenges that these wells present. The book represents a timely response to the difficulties associated with unconventional oil sources and declining wells, offering a valuable resource for students of petroleum engineering, as well as hydrocarbon recovery researchers and practicing engineers in the petroleum industry.

Liquid loading can reduce production and shorten the lifecycle of a well costing a company millions in revenue. A handy guide on the latest techniques, equipment, and chemicals used in de-watering gas wells, Gas Well Deliquification, 2nd Edition continues to be the engineer’s choice for recognizing and minimizing the effects of liquid loading. The 2nd Edition serves as a guide discussing the most frequently used methods and tools used to diagnose liquid loading problems and reduce the detrimental effects of liquid loading on gas production. With new extensive chapters on Coal Bed Methane and Production this is the essential reference for operating engineers, reservoir engineers, consulting engineers and service companies who supply gas well equipment. It provides managers with a comprehensive look into the methods of successful Production Automation as well as tools for the profitable use, production and supervision of coal bed gases. • Turnkey solutions for the problems of liquid loading interference • Based on decades of practical, easy to use methods of de-watering gas wells • Expands on the 1st edition’s useful reference with new methods for utilizing Production Automation and managing Coal Bed Methane

Written by an experienced engineer, this book contains practical information on all aspects of pumps including classifications, materials, seals, installation, commissioning and maintenance. In addition you will find essential information on units, manufacturers and suppliers worldwide, providing a unique reference for your desk, R&D lab, maintenance shop or library. * Includes maintenance techniques, helping you get the optimal performance out of your pump and reducing maintenance costs * Will help you to understand seals, couplings and ancillary equipment, ensuring systems are set up properly to save time and money * Provides useful contacts for manufacturers and suppliers who specialise in pumps, pumping and ancillary equipment

Complete & Comprehensive overview of field development and well production, providing a wealth of practical information. A reference guide for petroleum engineers + oilfield oerators. Provides readily-available solutions to practical problems. Formulas, charts, 155 figures, 201 tables. Glossary & index.

Centrifugal and Rotary Pumps offers both professionals and students a concise reference detailing the design, performance, and principles of operation of the different pumps types defined by the Hydraulic Institute. From historical background to the latest trends and technological developments, the author focuses on information with real-world practicality and techniques you can implement immediately. Beginning with the fundamentals, the text then shifts to real field cases that address applications, pumpage, system interaction, reliability, failure analysis, and practical solutions. By including specification parameters and criteria for the application of various pumps, this comprehensive book provides necessary and timely material that plant engineers, maintenance staff, operators can use and share with colleagues.

Ideal for removing large amounts of liquids from wells, Electrical Submersible Pumps (ESP) are perhaps the most versatile and profitable pieces of equipment in a petroleum company's arsenal. However, if not properly maintained and operated, they could quickly become an expensive nightmare. The first book devoted to the design, operation, maintenance, and care, Electrical Submersible Pumps Manual delivers the tools and applicable knowledge needed to optimize ESP performance while maximizing of run life and the optimization of production. The prefect companion for new engineers who need to develop and apply their skills more efficiently or experienced engineers who wish further develop their knowledge of best practice techniques, this manual covers basic electrical engineering, hydraulics and systems analysis before addressing pump components such as centrifugal pumps, motors, seals, separators, and cables. In addition, the author includes comprehensive sections on analysis and optimization, monitoring and trouble-shooting, and installation design and installation under special conditions. * Apply the best operating practices to optimise production * Track and troubleshoot problems such as gas, solids and corrosion *Prevent expensive failures such as cable burn and impeller cavitation * Design and analyze a system using up-to-date computer programs * Establish ESP analysis monitoring methods and strategies * Ensure optimum operator-vendor relationship for mutual benefits

A major revision of McGraw-Hill's classic handbook that provides practical data and know-how on the design, application, specification, purchase, operation, troublshooting, and maintenance of pumps of every type. It is an essential working tool for engineers in a wide variety of industries all those who are pump specialists, in addition to those who need to acquaint themselves with pump technology. Contributed to by over 75 distinguished professionals and specialists in each and every area of practical pump technology.

Positive Displacement Pumps is a current reference guide for positive displacement pumps for both traditional and state-of-the-art testing methods, and serves as a bridge between textbooks and manufacturer's literature by providing equipment testing practices based on technical know-how, practical experience, and academic theory. With its simple, practical focus, this book not only is a resource guide to any engineer's task, but also adds important information to the overall literature of pump fundamentals and operating reliability: Written for field users, and terminology concisely defined. A mentoring guide highlighting areas for troubleshooting problem-solving when performance criteria are not met. Produced with industry consensus and gone through the same rigorous technical review process as other ETPC procedures.

Petroleum Production Engineering, A Computer-Assisted Approach provides handy guidelines to designing, analyzing and optimizing petroleum production systems. Broken into four parts, this book covers the full scope of petroleum production engineering, featuring stepwise calculations and computer-based spreadsheet programs. Part one contains discussions of petroleum production engineering fundamentals, empirical models for production decline analysis, and the performance of oil and natural gas wells. Part two presents principles of designing and selecting the main components of petroleum production systems including: well tubing, separation and dehydration systems, liquid pumps, gas compressors, and pipelines for oil and gas transportation. Part three introduces artificial lift methods, including sucker rod pumping systems, gas lift technology, electrical submersible pumps and other artificial lift systems. Part four is comprised of production enhancement techniques including, identifying well problems, designing acidizing jobs, guidelines to hydraulic fracturing and job evaluation techniques, and production optimization techniques. *Provides complete coverage of the latest techniques used for designing and analyzing petroleum production systems *Increases efficiency and addresses common problems by utilizing the computer-based solutions discussed within the book * Presents principles of designing and selecting the main components of petroleum production systems

This book details the major artificial lift methods that can be applied to hydrocarbon reservoirs with declining pressure. These include: the sucker rod pump, gas lift, electrical submersible pump, progressive cavity pump, and plunger lift. The design and applications, as well as troubleshooting, are discussed for each method, and examples, exercises and design projects are provided in order to support the concepts discussed in each chapter. The problems associated with oil recovery in horizontal wells are also explored, and the author proposes solutions to address the various extraction challenges that these wells present. The book represents a timely response to the difficulties associated with unconventional oil sources and declining wells, offering a valuable resource for students of petroleum engineering, as well as hydrocarbon recovery researchers and practicing engineers in the petroleum industry.

This book gives an unparalleled, up-to-date, in-depth treatment of all kinds of flow phenomena encountered in centrifugal pumps including the complex interactions of fluid flow with vibrations and wear of materials. The scope includes all aspects of hydraulic design, 3D-flow phenomena and partload operation, cavitation, numerical flow calculations, hydraulic forces, pressure pulsations, noise, pump vibrations (notably bearing housing vibration diagnostics and remedies), pipe vibrations, pump characteristics and pump operation, design of intake structures, the effects of highly viscous flows, pumping of gas-liquid mixtures, hydraulic transport of solids, fatigue damage to impellers or diffusers, material selection under the aspects of fatigue, corrosion, erosion-corrosion or hydro-abrasive wear, pump selection, and hydraulic quality criteria. As a novelty, the 3rd ed. brings a fully analytical design method for radial impellers, which eliminates the arbitrary choices inherent to former design procedures. The discussions of vibrations, noise, unsteady flow phenomena, stability, hydraulic excitation forces and cavitation have been significantly enhanced. To ease the use of the information, the methods and procedures for the various calculations and failure diagnostics discussed in the text are gathered in about 150 pages of tables which may be considered as almost unique in the open literature. The text focuses on practical application in the industry and is free of mathematical or theoretical ballast. In order to find viable solutions in practice, the physical mechanisms involved should be thoroughly understood. The book is focused on fostering this understanding which will benefit the pump engineer in industry as well as academia and students.

This book is designed to assist those responsible for planning, implementing and supporting rural water supply prograames to increase sustainability.

Sucker-Rod Pumping Handbook presents the latest information on the most common form of production enhancement in today’s oil industry, making up roughly two-thirds of the producing oilwell operations in the world. The book begins with an introduction to the main features of sucker rod pumping and an explanation and comparison of lift methods. It goes on to provide the technical and practical knowledge needed to introduce the new and practicing production engineer and operator to the equipment, technology, and applications required to maintain optimum operating conditions. Sucker-Rod Pumping Handbook is a must-have manual that ensures operators understand the design, components, and operation of sucker rod pump systems, learn the functions of the systems, apply the fundamental production engineering theories and calculations, and accomplish maximum system efficiency by avoiding the typical pitfalls that lead to fatigue and failure. Covers basic equipment, techniques, and codes to follow in a comprehensive and easy-to-understand format Helps users grasp common handling problems that lead to failures Provides analysis of sucker rod pump installations, including well testing, dynamometer surveys, and modern interpretation methods Aids operators in understanding and applying fundamental production theories and calculations of operational parameters