Polymer Foams Handbook

From crash helmets to packaging, this is the complete guide to understanding, selecting, processing and working with polymer foams.

This Handbook reviews the chemistry, manufacturing methods, properties and applications of the synthetic polymer foams used in most applications. In addition, a chapter is included on the fundamental principles, which apply to all polymer foams. There is also a chapter on the blowing agents used to expand polymers and a chapter is on microcellular foams - a relatively new development where applications are still being explored.

Describing all classes of polymeric foams, including their chemistry, synthesis, commercial production methods, properties, and applications, this handbook is designed to support engineers in their effort to develop practical solutions for industrial design and manufacturing challenges.

This handbook explores the applications of polymer foams, and the properties that make them suitable for so many applications, in the detail required by postgraduate students, researchers and the many industrial engineers and designers who work with polymer foam in industry. It covers the mechanical properties of foams and foam microstructure, processing of foams, mechanical testing and analysis (using Finite element analysis). In addition, it uniquely offers a broader perspective on the actual engineering of foams and foam based (or foam including) products by including nine detailed case studies which firmly plant the theory of the book in a real world context, making it ideal for both polymer engineers and chemists and mechanical engineers and product designers. * Complete coverage of the mechanical and design aspects of polymer foams from an acknowledged international expert: no other book is available with this breadth making this a plastics engineer's first choice for a single volume Handbook * Polymer foams are ubiquitous in modern life, used everywhere from running shoes to furniture, and this book includes nine extensive case studies covering each key class of application, including biomechanics * Offers a rigorous mechanical and microstructure perspective, plus a computer based chapter: Essential for engineers and designers alike.

The use of polymer foams is extremely widespread. Indeed, it is hard to think of any industries where polymer foams do not have a part to play. They can be found for example in sports and leisure products, in military applications, in vehicles, in aircraft, and in the home. Most people will encounter polymer foams every day in one form or another, whether it be in furniture, in packaging, in their car, in refrigerator insulation, or in some other common application. Although naturally occurring polymer foams have been known for a long time, (e.g., sponges, cork), synthetic polymer foams have only been introduced to the market over the last fifty years or so. The development of a new polymer has usually been quickly followed by its production in an expanded or foam form owing to the unique and useful properties, which can be realised in the expanded state. This handbook reviews the chemistry, manufacturing methods, properties and applications of the synthetic polymer foams used in most applications. In addition, a chapter is included on the fundamental principles, which apply to all polymer foams. There is also a chapter on the blowing agents used to expand polymers, blowing agents having undergone considerable change and development in recent years in order to meet the requirements of the Montreal Protocol in relation to the reduction and elimination of chloroflurocarbons (CFC) and other ozone depleting agents. A chapter is also included on microcellular foams - a relatively new development where applications are still being explored. Most chapters have references to facilitate further exploration of the topics. The chapters are all written by experts in the field. This book will be of interest to those just embarking upon an exploration of the subject of foams, whether in industry or academia. But this will be equally useful to those already working in the field, who need to know about different types of foam.

This book is intended to be a source of practical information on all types of plastic foams (cellular plastics) in use, including the new structural plastic foams. Elastomer (rubber-like) foams are also considered. The book is intended primarily for those who require a non-theoretical, authoritative, easy-to-use handbook in the subject area. It should be of value to materials engineers, plastics fabricators, chemists, chemical engineers and students. Recognized authorities have written several chapters and parts of chapters in their fields of expertise. The book is organized in such a way that information on a desired subject can be found rapidly. An unusual feature is a comprehensive listing of all known standardization documents (test methods, practices, and specifications), including some international standards. Each document includes a brief description of its contents.

This book is the inaugural volume a series entitled Polymeric Foams: Technology and Applications. Generally, thermoplastic and thermoset foams have been treated as two separate practices in industry. Polymeric Foams: Mechanisms and Materials presents the basics of foaming in general build a strong foundation to those working in both thermoplastic a

Handbook of Foaming and Blowing Agents, Second Edition includes the most current information on foaming technology, guiding users on the proper selection of formulation, which is highly dependent on the mechanisms of action of blowing agents and foaming agents, as well as dispersion and solubility. The book includes properties of 23 groups of blowing agents and the typical range of technical performance for each group, including general properties, physical-chemical properties, health and safety, environmental impact, and applications in different products and polymers. All information is illustrated by chemical reactions and diagrams. Chapters in the book look at foaming mechanisms with the use of solid blowing agents, which are decomposed to the gaseous products by application of heat, production of gaseous products by chemical reaction, and foaming by gases and evaporating liquids. Introduces the fundamental mechanisms of action of blowing agents and foaming Includes best practice guidance to help engineers and technicians improve the efficiency of their existing foaming processes Enables practitioners to select blowing agents and foaming methods more effectively, thus reducing the risk of poor specification Introduces useful analytical techniques for foaming Discusses the environmental impact of foaming processes

Polyurethane and Related Foams: Chemistry and Technology is an in-depth examination of the current preparation, processing, and applications of polyurethanes (PURs) and other polymer foams. Drawing attention to novel raw materials, alternative blowing agents, and new processing methods, the book accentuates recent innovations that meet increasingly stringent environmental and fire safety regulations as well as higher quality products. Written by Dr. Kaneyoshi Ashida, a renowned pioneer of polyisocyanurate (PIR) foams, the book details the fundamental chemistry and material properties for each category of foams. The author presents mechanisms for chemical modification and foaming reactions, emphasizing the relationship between molecular design and enhanced physical properties. The latter half of the book focuses on polyurethane foams, the largest segment of the polyisocyanate-based foam industry. It contains a fully updated description of the chemistry, raw materials, manufacturing, formulations, analyses, and testing involved in producing a wide variety of progressive applications, including building materials. This book chronicles the scientific and technological evolution of preparation and processing methods for polyisocyanate-based foams. Polyurethane and Related Foams: Chemistry and Technology offers a clear and concise guide to the technologies, methods, and best practices that help the foam industry meet higher quality, health, and environmental standards.

This book extensively reviews Polypropylene (PP), the second most widely produced thermoplastic material, having been produced for over 60 years. Its synthesis, processing and application are still accompanied by vigorous R&D developments because the properties of PP are at the borderline between those of commodity and engineering thermoplastics. Readers are introduced to various tacticities and polymorphs of PP, and their effects on structural properties. Further, the book addresses the control of optical properties using nucleants, provides strategies for overcoming the limited cold/impact resistance of PP, examines in detail the effects of recycling, and presents guidelines for the property modification of PPs through foaming, filling and reinforcing with respect to target applications. Special attention is paid to descriptions and models of properties as a function of morphological variables. Last but not least, the book suggests potential practical applications of PP-based systems, especially in the packaging, appliances, building/construction, textile and automotive sectors. Each chapter, written by internationally respected scientists, reflects the current state-of-art in the respective field and offers a vital source of information for students, researchers and engineers interested in the morphology, properties, testing and modeling of PP and PP-based systems. The content is indispensable to the appropriate application of PPs and related composites.

A practical handbook rather than merely a chemistry reference, Szycher's Handbook of Polyurethanes, Second Edition offers an easy-to-follow compilation of crucial new information on polyurethane technology, which is irreplaceable in a wide range of applications. This new edition of a bestseller is an invaluable reference for technologists, marketers, suppliers, and academicians who require cutting-edge, commercially valuable data on the most advanced uses for polyurethane, one of the most important and complex specialty polymers. internationally recognized expert Dr. Michael Szycher updates his bestselling industry "bible" With seven entirely new chapters and five that are revised and updated, this book summarizes vital contents from U.S. patent literature—one of the most comprehensive sources of up-to-date technical information. These patents illustrate the most useful technology discovered by corporations, universities, and independent inventors. Because of the wealth of information they contain, this handbook features many full-text patents, which are carefully selected to best illustrate the complex principles involved in polyurethane chemistry and technology. Features of this landmark reference include: Hundreds of practical formulations Discussion of the polyurethane history, key terms, and commercial importance An in-depth survey of patent literature Useful stoichiometric calculations The latest "green" chemistry applications A complete assessment of medical-grade polyurethane technology Not biased toward any one supplier’s expertise, this special reference uses a simplified language and layout and provides extensive study questions after each chapter. It presents rich technical and historical descriptions of all major polyurethanes and updated sections on medical and biological applications. These features help readers better understand developmental, chemical, application, and commercial aspects of the subject.

As researchers seek replacements for banned, ozone-depleting foaming agents, the authors of Thermoplastic Foam Processing: Principles and Development strive to develop a better understanding of foaming processes and find solutions for day-to-day practice. This book presents the latest research in foam extrusion and physical foaming agents with a st

This handbook provides an exhaustive description of polyethylene. The 50+ chapters are written by some of the most experienced and prominent authors in the field, providing a truly unique view of polyethylene. The book starts with a historical discussion on how low density polyethylene was discovered and how it provided unique opportunities in the early days. New catalysts are presented and show how they created an expansion in available products including linear low density polyethylene, high density polyethylene, copolymers, and polyethylene produced from metallocene catalysts. With these different catalysts systems a wide range of structures are possible with an equally wide range of physical properties. Numerous types of additives are presented that include additives for the protection of the resin from the environment and processing, fillers, processing aids, anti-fogging agents, pigments, and flame retardants. Common processing methods including extrusion, blown film, cast film, injection molding, and thermoforming are presented along with some of the more specialized processing techniques such as rotational molding, fiber processing, pipe extrusion, reactive extrusion, wire and cable, and foaming processes. The business of polyethylene including markets, world capacity, and future prospects are detailed. This handbook provides the most current and complete technology assessments and business practices for polyethylene resins.

Polymers have undoubtedly changed the world through many products that improve our lives. However, additives used to modify the overall characteristics of these materials may not be fully disclosed or understood. These additives may present possible environmental and health hazards. It is important to monitor consumer products for these compounds using high-quality reference materials and dependable analytical techniques. The Handbook for the Chemical Analysis of Plastic and Polymer Additives, Second Edition provides the necessary tools for chemists to obtain a more complete listing of additives present in a particular polymeric matrix. It is designed to serve as a valuable source for those monitoring a polymer/plastic material for regulatory or internal compliance. It also helps analysts to correctly identify the complex nature of the materials that have been added to the polymer/plastic. With 50 additional compounds, this second edition nearly doubles the number of additives in several categories, including processing aids, antistatic compounds, mould release products, and blowing agents. It includes a listing that can be cross-referenced by trade name, chemical name, CAS number, and even key mass unit ions from the GC/MS run. Addressing additives from an analytical viewpoint, this comprehensive handbook helps readers identify the additives in plastics. This information can be used to assess compliance with regulations issued by the FDA, US EPA, EU, and other agencies.

Because the field of plastics is one of the fastest changing areas today, the need arises to offer relevant, comprehensive material on polymers. An established source of information on modern plastics, the Plastics Technology Handbook continues to provide up-to-date coverage on the properties, processing methods, and applications of polymers. Retaining the easy-to-follow structure of the previous editions, this fourth edition includes new topics of interest that reflect recent developments and lead to better insights into the molecular behavior of polymers. New to the Fourth Edition Advances in supramolecular polymerization, flame retardancy, polymer-based nanomedicines, and drug delivery The new concept of oxo-biodegradable polymers Broadened discussion on plastic foams and foam extrusion processes More information on the processing and applications of industrial polymers, including the emerging field of nanoblends Developments in polymer synthesis and applications, such as polymeric sensors, hydrogels and smart polymers, hyperbranched polymers, shape memory polymers, polymeric optical fibers, scavenger resins, polymer nanocomposites, polymerization-filled composites, and wood-polymer composites A state-of-the-art account of the various available methods for plastics recycling Advances in the use of polymers in packaging, construction, the automotive and aerospace industries, agriculture, electronics and electrical technology, biomedical applications, corrosion prevention, and sports and marine applications Plastics Technology Handbook, Fourth Edition thoroughly covers traditional industrial polymers and their processing methods as well as contemporary polymeric materials, recent trends, and the latest applications.

Flame Retardant Polymeric Materials provides a comprehensive and up-to-date overview of the field, from basic properties and mechanisms of action for flame retardants to emerging methods, materials, and industrial applications. With over 120 black and white images, Hu and Wang cover the latest in the development of novel polymer nanocomposites such as graphene, CNTs, LDHs, POSS, and techniques such as layer-by-layer assembly. These expert authors also include discussions on the important flame-retardant systems based on phosphorus, silicon, and boron. In doing so, they highlight the use of flame-retardants in varying industries, for example, construction, textiles, and aviation. This comprehensive handbook is an essential read for students and academics of physics with a particular interest in flame-retardant materials. It would also be recommended for professionals within the materials science and engineering fields.

This new edition of the bestselling Handbook of Thermoplastics incorporates recent developments and advances in thermoplastics with regard to materials development, processing, properties, and applications. With contributions from 65 internationally recognized authorities in the field, the second edition features new and updated discussions of several topics, including: Polymer nanocomposites Laser processing of thermoplastic composites Bioplastics Natural fiber thermoplastic composites Materials selection Design and application Additives for thermoplastics Recycling of thermoplastics Regulatory and legislative issues related to health, safety, and the environment The book also discusses state-of-the-art techniques in science and technology as well as environmental assessment with regard to the impact of thermoplastics. Each chapter is written in a review format that covers: Historical development and commercialization Polymerization and process technologies Structural and phase characteristics in relation to use properties The effects of additives on properties and applications Blends, alloys, copolymers, and composites derived from thermoplastics Applications Giving thorough coverage of the most recent trends in research and practice, the Handbook of Thermoplastics, Second Edition is an indispensable resource for experienced and practicing professionals as well as upper-level undergraduate and graduate students in a wide range of disciplines and industries.

Although plastics are extremely successful commercially, they would never reach acceptable performance standards either in properties or processing without the incorporation of additives. With the inclusion of additives, plastics can be used in a variety of areas competing directly with other materials, but there are still many challenges to overcome. Some additives are severely restricted by legislation, others interfere with each other-in short their effectiveness varies with circumstances. Plastics Additives explains these issues in an alphabetical format making them easily accessible to readers, enabling them to find specific information on a specific topic. Each additive is the subject of one or more articles, providing a suffinct account of each given topic. An international group of experts in additive and polymer science, from many world class companies and institutes, explain the recent rapid changes in additive technology. They cover novel additives (scorch inhibitors, compatibilizers, surface-modified particulates etc.), the established varieties (antioxidants, biocides, antistatic agents, nucleating agents, fillers, fibres, impact modifiers, plasticizers) and many others, the articles also consider environmental concerns, interactions between additives and legislative change. With a quick reference guide and introductory articles that provide the non-specialist and newcomer with relevant information, this reference book is essential reading for anyone concerned with plastics and additives.

This handbook will provide the reader with a profound introduction to the key subjects comprising the relatively new topic of Soft Condensed Matter. It will provide students and researchers with an authoritative overview of the field, identify key principles at play, and the most prominent ways of further development.