Hydroforming for Advanced Manufacturing

Hydroforming uses a pressurised fluid to form component shapes. The process allows the manufacture of lighter, more complex shapes with increased strength at lower cost compared to more traditional techniques such as stamping, forging, casting or welding. As a result hydroformed components are increasingly being used in the aerospace, automotive and other industries. This authoritative book reviews the principles, applications and optimisation of this important process. After an introduction, the first part of the book reviews the principles of hydroforming, from equipment and materials to forming processes, design and modelling. The second part of the book reviews the range of hydroforming techniques, the shaping of particular components and the application of hydroforming in aerospace and automotive engineering. With its distinguished editor and team of contributors, Hydroforming for advanced manufacturing is a valuable reference for all those developing and applying this important process. Reviews the principles of hydroforming Explores the range of hydroforming techniques Highlights the application of hydroforming in aerospace and automotive engineering

Hydroforming uses a pressurised fluid to form component shapes. The process allows the manufacture of lighter, more complex shapes with increased strength at lower cost compared to more traditional techniques such as stamping, forging, casting or welding. As a result hydroformed components are increasingly being used in the aerospace, automotive and other industries. This authoritative book reviews the principles, applications and optimisation of this important process. After an introduction, the first part of the book reviews the principles of hydroforming, from equipment and materials to forming processes, design and modelling. The second part of the book reviews the range of hydroforming techniques, the shaping of particular components and the application of hydroforming in aerospace and automotive engineering. With its distinguished editor and team of contributors, Hydroforming for advanced manufacturing is a valuable reference for all those developing and applying this important process. Reviews the principles of hydroforming Explores the range of hydroforming techniques Highlights the application of hydroforming in aerospace and automotive engineering

Mechanics of Materials in Modern Manufacturing Methods and Processing Techniques provides a detailed overview of the latest developments in the mechanics of modern metal forming manufacturing. Focused on mechanics as opposed to process, it looks at the mechanical behavior of materials exposed to loading and environmental conditions related to modern manufacturing processes, covering deformation as well as damage and fracture processes. The book progresses from forming to machining and surface-treatment processes, and concludes with a series of chapters looking at recent and emerging technologies. Other topics covered include simulations in autofrettage processes, modeling strategies related to cutting simulations, residual stress caused by high thermomechanical gradients and pultrusion, as well as the mechanics of the curing process, forging, and cold spraying, among others. Some non-metallic materials, such as ceramics and composites, are covered as well. Synthesizes the latest research in the mechanics of modern metal forming processes Suggests theoretical models and numerical codes to predict mechanical responses Covers mechanics of shot peening, pultrusion, hydroforming, magnetic pulse forming Considers applicability of different materials and processes for optimum performance

Provides an in-depth understanding of the fundamentals of a wide range of state-of-the-art materials manufacturing processes Modern manufacturing is at the core of industrial production from base materials to semi-finished goods and final products. Over the last decade, a variety of innovative methods have been developed that allow for manufacturing processes that are more versatile, less energy-consuming, and more environmentally friendly. This book provides readers with everything they need to know about the many manufacturing processes of today. Presented in three parts, Modern Manufacturing Processes starts by covering advanced manufacturing forming processes such as sheet forming, powder forming, and injection molding. The second part deals with thermal and energy-assisted manufacturing processes, including warm and hot hydrostamping. It also covers high speed forming (electromagnetic, electrohydraulic, and explosive forming). The third part reviews advanced material removal process like advanced grinding, electro-discharge machining, micro milling, and laser machining. It also looks at high speed and hard machining and examines advances in material modeling for manufacturing analysis and simulation. Offers a comprehensive overview of advanced materials manufacturing processes Provides practice-oriented information to help readers find the right manufacturing methods for the intended applications Highly relevant for material scientists and engineers in industry Modern Manufacturing Processes is an ideal book for practitioners and researchers in materials and mechanical engineering.

This book presents the various methods for forming used in the industry: stamping, hydroforming and additive manufacturing and proposes a modeling of the latter by providing the theoretical and numerical advances for each process involving large deformation mechanics the base of large transformations. It presents the various techniques relative to the optimization and to the calculation of the reliability of the different processes.

Provides an in-depth understanding of the fundamentals of a wide range of state-of-the-art materials manufacturing processes Modern manufacturing is at the core of industrial production from base materials to semi-finished goods and final products. Over the last decade, a variety of innovative methods have been developed that allow for manufacturing processes that are more versatile, less energy-consuming, and more environmentally friendly. This book provides readers with everything they need to know about the many manufacturing processes of today. Presented in three parts, Modern Manufacturing Processes starts by covering advanced manufacturing forming processes such as sheet forming, powder forming, and injection molding. The second part deals with thermal and energy-assisted manufacturing processes, including warm and hot hydrostamping. It also covers high speed forming (electromagnetic, electrohydraulic, and explosive forming). The third part reviews advanced material removal process like advanced grinding, electro-discharge machining, micro milling, and laser machining. It also looks at high speed and hard machining and examines advances in material modeling for manufacturing analysis and simulation. Offers a comprehensive overview of advanced materials manufacturing processes Provides practice-oriented information to help readers find the right manufacturing methods for the intended applications Highly relevant for material scientists and engineers in industry Modern Manufacturing Processes is an ideal book for practitioners and researchers in materials and mechanical engineering.

Volume is indexed by Thomson Reuters CPCI-S (WoS). This special issue of Advanced Materials Research contains a selection of high-quality research papers presented at the 14th International Conference on Advances in Materials and Processing Technologies (AMPT) held in Istanbul, Turkey, on July 13-16th, 2011. The papers are related mainly to materials and processing technologies, and the aim of the book is to provide a basis for the identification of new research and development needs in the fields of advanced engineering materials and manufacturing technologies.

Material properties -- Sheet deformation processes -- Deformation of sheet in plane stress -- Simplified stamping analysis -- Load instability and tearing -- Bending of sheet -- Simplified analysis of circular shells -- Cylindrical deep drawing -- Stretching circular shells -- Combined bending and tension of sheet -- Hydroforming.

This book provides comprehensive detail of the increasingly preferred hydroforming process. Learn how to successfully implement hydroforming, the manufacturing process that brings together low cost, low mass, improved structural performance and improved quality. It covers the fundamentals of both tube hydroforming (the most common) and sheet metal hydroforming, with guidelines for product design, material selection, and computer simulation of the process and tool design.

The work contains the results of the Sixth International Conference on Advanced Manufacturing Systems and Technology – AMST’02, which was held in Udine in June 2002. It presents up-to-date information on the latest developments – research results and experience – in the field of machining of conventional and advanced materials, machine tools and flexible manufacturing systems, forming, nonconventional processes, robotics, measurement and control, quality, design and ecodesign, rapid prototyping, rapid tooling and manufacturing, materials and mechanics.

This book presents applicable knowledge of technology, equipment and applications, and the core economic issues of micromanufacturing for anyone with a basic understanding of manufacturing, material, or product engineering. It explains micro-engineering issues (design, systems, materials, market and industrial development), technologies, facilities, organization, competitiveness, and innovation with an analysis of future potential. The machining, forming, and joining of miniature / micro-products are all covered in depth, covering: grinding/milling, laser applications, and photo chemical etching; embossing (hot & UV), injection molding and forming (bulk, sheet, hydro, laser); mechanical assembly, laser joining, soldering, and packaging. • Presents case studies, material and design considerations, working principles, process configurations, and information on tools, equipment, parameters and control • Explains the many facets of recently emerging additive / hybrid technologies and systems, incl: photo-electric-forming, liga, surface treatment, and thin film fabrication • Outlines system engineering issues pertaining to handling, metrology, testing, integration & software • Explains widely used micro parts in bio / medical industry, information technology and automotive engineering. • Covers technologies in high demand, such as: micro-mechanical-cutting, lasermachining, micro-forming, micro-EDM, micro-joining, photo-chemical-etching, photo-electro-forming, and micro-packaging

Advanced Materials and Processing are important areas of research in Engineering Science and Technology, and require a critical focus on bridging the gap between researchers and engineers. Advanced materials and processing play an increasingly important role in the global economy and in daily life. Researchers and engineers strive to develop new devices and processes, using mathematical and analytical tools to create technologies to handle the rapidly expanding range of materials and manufacturing processes. The Advances in Materials and Processing Technologies conference series creates a stimulating environment for the research collaboration of scholars at the local, national and international levels, contributes to the collective development of a knowledge-based society and economy.

The main objective of the book is to expose readers to the basics of sustainable material forming and joining technologies, and to discuss the relationship between conventional and sustainable processes. It also provides case studies for sustainable issues in material forming and joining processes, workouts for converting conventional processes to green processes, and highlights the importance of awareness on sustainable and green manufacturing through education. The book will include green and sustainability concepts in material forming like bulk forming and sheet forming emphasizing hot forming, materials development, lubrication, and minimizing defects. Key Features Conceptualizes green and sustainability issues towards efficient material forming and joining Addresses important aspects of sustainable manufacturing by forming operations Presents comparison between traditional and sustainable manufacturing processes Includes practical case studies from industry experts Discusses green and sustainability concepts in material forming like bulk forming and sheet forming emphasizing hot forming, materials development, lubrication, and minimizing defects

Following the long tradition of the Schuler Company, the Metal For ming Handbook presents the scientific fundamentals of metal forming technology in a way which is both compact and easily understood. Thus, this book makes the theory and practice of this field accessible to teaching and practical implementation. The first Schuler "Metal Forming Handbook" was published in 1930. The last edition of 1966, already revised four times, was translated into a number of languages, and met with resounding approval around the globe. Over the last 30 years, the field of forming technology has been rad ically changed by a number of innovations. New forming techniques and extended product design possibilities have been developed and introduced. This Metal Forming Handbook has been fundamentally revised to take account of these technological changes. It is both a text book and a reference work whose initial chapters are concerned to pro vide a survey of the fundamental processes of forming technology and press design. The book then goes on to provide an in-depth study of the major fields of sheet metal forming, cutting, hydroforming and solid forming. A large number of relevant calculations offers state of the art solutions in the field of metal forming technology. In presenting tech nical explanations, particular emphasis was placed on easily under standable graphic visualization. All illustrations and diagrams were compiled using a standardized system of functionally oriented color codes with a view to aiding the reader's understanding.

The Fifth International Conference on Advanced Manufacturing Systems and Technology – AMST '99 – aims at presenting up-to-date information on the latest developments research results and industrial experience in the field of machining of conventional and advanced materials, high speed machining, forming, modeling, nonconventional machining processes, new tool materials and tool systems, rapid prototyping, life cycle of products and quality assurance, thus providing an international forum for a beneficial exchange of ideas, and furthering a favourable cooperation between research and industry.

Collection of selected, peer reviewed papers from the 2013 International Conference on Mechanical and Electronics Engineering (ICMEE 2013), August 17-18, 2013, Tianjin, China. The 427 papers are grouped as follows: Chapter 1: Advanced Materials Engineering, Technologies of Processing; Chapter 2: Developments and Technologies for General Mechanical Engineering; Chapter 3: New Technologies and Methods in Construction, Geology and Engineering of Environment; Chapter 4: Instrumentation, Technologies of Measurement and Detection; Chapter 5: Mechatronics and Robotics; Chapter 6: Modern Control and Automation; Chapter 7: Power System and Energy Engineering, its Applications; Chapter 8: Electrical Engineering, Electrical Machines and Apparatuses; Chapter 9: Electronics and Integrated Circuits, Embedded Technology and Applications; Chapter 10: Signal and Image Processing, Data Mining; Chapter 11: Communication and Networks; Chapter 12: Information Technologies and Engineering Management in Industry; Chapter 13: Related Topics.

Laser Additive Manufacturing: Materials, Design, Technologies, and Applications provides the latest information on this highly efficient method of layer-based manufacturing using metals, plastics, or composite materials. The technology is particularly suitable for the production of complex components with high precision for a range of industries, including aerospace, automotive, and medical engineering. This book provides a comprehensive review of the technology and its range of applications. Part One looks at materials suitable for laser AM processes, with Part Two discussing design strategies for AM. Parts Three and Four review the most widely-used AM technique, powder bed fusion (PBF) and discuss other AM techniques, such as directed energy deposition, sheet lamination, jetting techniques, extrusion techniques, and vat photopolymerization. The final section explores the range of applications of laser AM. Provides a comprehensive one-volume overview of advances in laser additive manufacturing Presents detailed coverage of the latest techniques used for laser additive manufacturing Reviews both established and emerging areas of application