Corrosion Control in the Aerospace Industry

Corrosion control in the aerospace industry has always been important, but is becoming more so with the ageing of the aircraft fleet. Corrosion control in the aerospace industry provides a comprehensive review of the subject with real-world perspectives and approaches to corrosion control and prevention. Part one discusses the fundamentals of corrosion and the cost of corrosion with chapters on such topics as corrosion and the threat to aircraft structural integrity and the effect of corrosion on aluminium alloys. Part two then reviews corrosion monitoring, evaluation and prediction including non-destructive evaluation of corrosion, integrated health and corrosion monitoring systems, modelling of corrosion and fatigue on aircraft structures and corrosion control in space launch vehicles. Finally, Part three covers corrosion protection and prevention, including chapters which discuss coating removal techniques, novel corrosion schemes, greases and their role in corrosion control and business strategies in fleet maintenance. With its distinguished editor and team of expert contributors, Corrosion control in the aerospace industry is a standard reference for everyone involved in the maintenance and daily operation of aircraft, as well as those concerned with aircraft safety, designers of aircraft, materials scientists and corrosion experts. Discusses the fundamentals of corrosion and the cost of corrosion to the aerospace industry Examines the threat corrosion poses to aircraft structural integrity and the effect of corrosion on the mechanical behaviour of aircraft Reviews methods for corrosion monitoring, evaluation and prediction examining both current practices and future trends

Corrosion control in the aerospace industry is becoming more important with the ageing of the aircraft fleet. In the recent years, aviation industry in terms of corrosion has been undertaken with million pounds. Corrosion control can be one of the aircraft industry's most effective weapons in the battle against airplane structural failures. Left undetected and/or untreated, corrosion can decrease the load carrying capacity of primary structures or act as nucleation sites for fatigue or stress corrosion cracks. Thus corrosion can undermine the integrity of an aircraft and make it unsafe to fly. Therefore, by appropriate maintenance and husbandry, these effects could be decreased. Most of the aircrafts could be maintained by long term and short term inspection check. Nowadays, one of the most important and yet most underestimated support activities for corrosion control in aviation industry is protective coating. Airframe problems associated with corrosion have plagued the aviation industry for decades. The metals that compose aircraft components are subject to several different forms of corrosion, a process accelerated by many factors including prolonged exposure to corrosive agents like industrial fluids, salts, and moisture, or more internal problems such as condensate formation and leaking lavatories and galleys. Some forms of corrosion such as stress corrosion cracking and corrosion fatigue can lead to catastrophic failure if not detected and treated. This volume Corrosion Control in the Aerospace Industry provides a comprehensive review of the subject with real-world perspectives and approaches to corrosion control and prevention. It presents the coverage of the fundamentals of corrosion and the threat to aircraft structural integrity and the effect of corrosion on aluminum alloys. Furthermore, it examines corrosion assessment, evaluation and control including non-destructive estimate of corrosion, incorporated health and corrosion monitoring systems, modeling of corrosion and fatigue on aircraft constructions and corrosion control in space vehicles. This book will appeal to students studying in aircraft maintenance engineering or everyone involved in the maintenance and daily operation of aircraft in addition to those associated with aircraft protection, aircraft designers, materials scientists and corrosion specialists.

Corrosion is a huge issue for materials, mechanical, civil and petrochemical engineers. With comprehensive coverage of the principles of corrosion engineering, this book is a one-stop text and reference for students and practicing corrosion engineers. Highly illustrated, with worked examples and definitions, it covers basic corrosion principles, and more advanced information for postgraduate students and professionals. Basic principles of electrochemistry and chemical thermodynamics are incorporated to make the book accessible for students and engineers who do not have prior knowledge of this area. Each form of corrosion covered in the book has a definition, description, mechanism, examples and preventative methods. Case histories of failure are cited for each form. End of chapter questions are accompanied by an online solutions manual. * Comprehensively covers the principles of corrosion engineering, methods of corrosion protection and corrosion processes and control in selected engineering environments * Structured for corrosion science and engineering classes at senior undergraduate and graduate level, and is an ideal reference that readers will want to use in their professional work * Worked examples, extensive end of chapter exercises and accompanying online solutions and written by an expert from a key pretochemical university

Provides a methodology for integrating materials selection with the design process, including simultaneous technical and economic evaluation. Save hours of frustrating research time: Get fast answers about the best material for a particular application. In the past, researching the endless sources on corrosion and materials in their countless applications were next to impossible. That's why this book was written: to help simplify your materials selection problems. It's an exhaustive source on the different corrosion-resistant materials, types of corrosion, factors affecting corrosion, passivation, corrosion monitoring, corrosion control measures, methodology of materials selection, and more.

Corrosion Prevention and Protection: Practical Solutions presents a functional approach to the various forms of corrosion, such as uniform corrosion, pitting corrosion, crevice corrosion, galvanic corrosion, stress corrosion, hydrogen-induced damage, sulphide stress cracking, erosion-corrosion, and corrosion fatigue in various industrial environments. The book is split into two parts. The first, consisting of five chapters: Introduction and Principles (Fundamentals) of Corrosion Corrosion Testing, Detection, Monitoring and Failure Analysis Regulations, Specifications and Safety Materials: Metals, Alloys, Steels and Plastics Corrosion Economics and Corrosion Management The second part of the book consists of two chapters which present: a discussion of corrosion reactions, media, active and active-passive corrosion behaviour and the various forms of corrosion, a collection of case histories and practical solutions which span a wide range of industrial problems in a variety of frequently encountered environments, including statues & monuments, corrosion problems in metallurgical and mineral processing plants, boilers, heat exchangers and cooling towers, aluminum and copper alloys, galvanized steel structures as well as hydrogeological environmental corrosion This text is relevant to researchers and practitioners, engineers and chemists, working in corrosion in industry, government laboratories and academia. It is also suitable as a course text for engineering students as well as libraries related to chemical and chemical engineering institutes and research departments.

Magnesium (Mg) alloys are receiving increasing attention due to their abundance, light weight, castability, formability, mechanical properties and corrosion performance. By selecting the appropriate combination of materials, coatings and surface modifications, their corrosion resistance can be greatly enhanced. Corrosion prevention of magnesium alloys is a comprehensive guide to the effective prevention of corrosion in these important light metals. Part one discusses alloying, inhibition and prevention strategies for magnesium alloys as well as corrosion and prevention principles. Part two reviews surface treatment and conversion. Beginning with an overview of surface cleaning and pre-conditioning, the book goes on to discuss the use of surface processing and alloying, laser treatments, chemical conversion and electrochemical anodization to improve the corrosion resistance of magnesium alloys. Coatings are then the focus of part three, including varied plating techniques, cold spray coatings, gel and electroless electrophoresis coatings. Finally, the book concludes in part four with a selection of case studies investigating the application of preventative techniques for both automotive and medical applications. With its distinguished editor and international team of expert contributors, Corrosion prevention of magnesium alloys is a key reference tool for all those working with magnesium and its alloys, including scientists, engineers, metallurgists, aerospace and automotive professionals, and academics interested in this field. Chapters provide an overview of surface cleaning and pre-conditioning Examines processes to improve the corrosion resistance of magnesium alloys, including laser treatments and chemical conversion and electrochemical anodization Discusses cold spray, sol-gel and electrophoretic coatings

A smart coating is defined as one that changes its properties in response to an environmental stimulus. The Handbook of Smart Coatings for Materials Protection reviews the new generation of smart coatings for corrosion and other types of material protection. Part one explores the fundamentals of smart coatings for materials protection including types, materials, design, and processing. Chapters review corrosion processes and strategies for prevention; smart coatings for corrosion protection; techniques for synthesizing and applying smart coatings; multi-functional, self-healing coatings; and current and future trends of protective coatings for automotive, aerospace, and military applications. Chapters in part two focus on smart coatings with self-healing properties for corrosion protection, including self-healing anticorrosion coatings for structural and petrochemical engineering applications; smart self-healing coatings for corrosion protection of aluminum alloys, magnesium alloys and steel; smart nanocoatings for corrosion detection and control; and recent advances in polyaniline-based organic coatings for corrosion protection. Chapters in part three move on to highlight other types of smart coatings, including smart self-cleaning coatings for corrosion protection; smart polymer nanocomposite water- and oil-repellent coatings for aluminum; UV-curable organic polymer coatings for corrosion protection of steel; smart epoxy coatings for early detection of corrosion in steel and aluminum; and structural ceramics with self-healing properties. The Handbook of Smart Coatings for Materials Protection is a valuable reference for those concerned with preventing corrosion, particularly of metals, professionals working within the surface coating industries, as well as all those with an academic research interest in the field. Reviews the new generation of smart coatings for corrosion and other types of material protection Explores the fundamentals of smart coatings for materials protection including types, materials, design, and processing Includes a focus on smart coatings with self-healing properties for corrosion protection

Corrosion is an expensive and potentially dangerous problem in many industries. The potential application of different nanostructured materials in corrosion protection, prevention and control is a subject of increasing interest. Corrosion protection and control using nanomaterials explores the potential use of nanotechnology in corrosion control. The book is divided into two parts. Part one looks at the fundamentals of corrosion behaviour and the manufacture of nanocrystalline materials. Chapters discuss the impact of nanotechnology in reducing corrosion cost, and investigate the influence of various factors including thermodynamics, kinetics and grain size on the corrosion behaviour of nanocrystalline materials. There are also chapters on electrodeposition and the corrosion behaviour of electrodeposited nanocrystalline materials. Part two provides a series of case studies of applications of nanomaterials in corrosion control. Chapters review oxidation protection using nanocrystalline structures at various temperatures, sol- gel and self-healing nanocoatings and the use of nanoreservoirs and polymer nanocomposites in corrosion control. With its distinguished editors and international team of expert contributors, Corrosion protection and control using nanomaterials is an invaluable reference tool for researchers and engineers working with nanomaterials in a variety of industries including, aerospace, automotive and chemical engineering as well as academics studying the unique protection and control offered by nanomaterials against corrosion. Explores the potential use of nanotechnology and nanomaterials for corrosion prevention, protection and control Discusses the impact of nanotechnology in reducing corrosion cost and investigates various factors on the corrosion behaviour of nanocrystalline materials Provides a series of case studies and applications of nanomaterials for corrosion control

A selection of annotated references to unclassified reports and journal articles that were introduced into the NASA scientific and technical information system and announced in Sscientific and technical aerospace reports (STAR) and International aerospace abstracts (IAA)

This book discusses new experimental methods and instrumental techniques that can provide a numerical assessment of the corrosion resistant properties of organic coatings. It explores new materials for corrosion protection, including conductive polymers. It also looks at the performance of organic coatings under various environmental conditions and investigates organic coatings for aluminum alloys.

Magnesium alloys with their unique physical and chemical properties are important candidates for many modern engineering applications. Their density, being the lowest of all structural metals, makes them the primary choice in global attempts aimed at reducing the weight of transportation vehicles. However, magnesium also creates challenges at certain stages of raw alloy melting, fabrication of net-shape components and their service. The first one is caused by very high affinity of magnesium to oxygen, which requires protective atmospheres increasing manufacturing cost and heavily contributing to greenhouse gas emissions. The second challenge relates to very high corrosivity of liquid magnesium towards materials it contacts. This imposes restrictions on the selection of materials used to contain, transfer or process molten magnesium during manufacturing operations. A mixture of unique benefits and serious challenges of magnesium alloys in solid and liquid states described here makes the book very useful for a broad audience of scientists and engineers from academia and industry.