Co-Rotating Twin-Screw Extruders: Applications

Co-rotating screws and/or extruders are used in many branches of industry for producing, preparing and/or processing highly viscous materials. They find a wide variety of applications especially in the plastics, rubber and food industries. Co-rotating twin-screw machines usually have modular configurations and are thus quite flexible for adapting to changing tasks and material properties. Well-founded knowledge of machines, processes and material behavior are required in order to design twin-screw extruder for economically successful operations. This book provides basic engineering knowledge regarding twin-screw machines; it lists the most important machine-technical requirements and provides examples based on actual practice. Better understanding of the processes is emphasized as this is a prerequisite for optimizing twin-screw designs and operating them efficiently. Besides basic functions, such as compounding, the book focuses on: - the historical development of twin-screws - the geometry of the screw elements (fundamentals, basic patents, patents overview) - material properties and material behavior in the machine - fundamentals of feed behavior, pressure build-up and power input - examples of applications for various processing tasks - compounding: tasks, applications, processing zones - potential and limits of modeling - scaling-up various processes - machine design incl. drives and materials

This report describes the geometric structure of modular extruders, development of the various units of an extruder and their functions, the flow mechanisms and models of their behaviour and experimental studies of extruder performance and applications. An additional indexed section containing several hundred abstracts from the Rapra Polymer Library database gives useful references for further reading.

Co-rotating screws and/or extruders are used in many branches of industry for producing, preparing and/or processing highly viscous materials. They find a wide variety of applications especially in the plastics, rubber and food industries. Co-rotating twin-screw machines usually have modular configurations and are thus quite flexible for adapting to changing tasks and material properties. Well-founded knowledge of machines, processes and material behavior are required in order to design twin-screw extruder for economically successful operations. This book provides basic engineering knowledge regarding twin-screw machines; it lists the most important machine-technical requirements and provides examples based on actual practice. Better understanding of the processes is emphasized as this is a prerequisite for optimizing twin-screw designs and operating them efficiently. Besides basic functions, such as compounding, the book focuses on: the historical development of twin-screws the geometry of the screw elements (fundamentals, basic patents, patents overview) material properties and material behavior in the machine fundamentals of feed behavior, pressure build-up and power input examples of applications for various processing tasks compounding: tasks, applications, processing zones potential and limits of modeling scaling-up various processes machine design incl. drives and materials

Co-rotating twin-screw extruders are extensively used for the preparation, compounding, mixing, and processing of plastics, but also in other industry branches, such as in rubber and food processing, and increasingly in the pharmaceutical industry too. Derived from the classic bestselling work "Co-Rotating Twin Screw Extruders", this book focuses on the application and machine technology of co-rotating twin-screw extrusion. It includes functional zones in the extruder, scale-up and scale-down, machine technology, and many application examples from a broad range of areas. Co-rotating twin-screw machines usually have modular configurations and are thus quite flexible for adapting to changing tasks and material properties. Well-founded knowledge of machines, processes, and material behavior is required in order to design and operate twin-screw extruders for economically successful operations. With chapters written by many expert authors from industry and academia, this book provides valuable information on applications from a practical perspective, suitable for both beginners and experienced professional engineers.

Extrusion cooking is a specialist area of food technology because of the complexity of the interactive effects which are inherent in the system. General predictive modelling is very difficult because ingredients are diverse and can vary considerably. Modelling tends to be product specifi- new product development tends to be by experimental designs and good fortune. The emphasis of this book is on the latest and potential applications of twin screw extrusion in food production, specifically co-rotating inter meshing screw extruders. Of course, in order to develop products and maximise the extruder potential in terms of energy, product quality and output, an overall understanding of the material flow mechanism, barrel fill length and rheology is essential. The book aims to give explanations and general guidance with examples of screw design, configuration and operat ing parameters for a variety of product categories. It is also intended to help production operators diagnose the symptoms of particular problems such as temperature control, quality variation, raw material inconsistency, etc. For the product development technologist there is more than one way to make a similar product. For example, equipment manufacturers recom mend difficult methods for producing flaked corn. In addition, their machines may differ from each other in terms of screw design, power/ volume ratio, screw tip/barrel clearance, etc. , making scale-up more prob lematic.

This first comprehensive overview of reactive extrusion technology for over a decade combines the views of contributors from both academia and industry who share their experiences and highlight possible applications and markets. They also provide updated information on the underlying chemical and physical concepts, summarizing recent developments in terms of the material and machinery used. As a result, readers will find here a compilation of potential applications for reactive extrusion to access new and cost-effective polymeric materials, while using existing compounding machines.

This work introduces the fundamental background necessary to understand polymer devolatilization. It elucidates the actual mechanisms by which the devolatilization of polymer melts progresses, and discusses virtually every type of devolatilization equipment available. The work also addresses devolatilization in various geometries and types of equipment, describing the use of falling strand, slit, single-screw, co-rotating and counter-rotating twin-screw devolatilization.

The second edition of Extrusion is designed to aid operators, engineers, and managers in extrusion processing in quickly answering practical day-to-day questions. The first part of the book provides the fundamental principles, for operators and engineers, of polymeric materials extrusion processing in single and twin screw extruders. The next section covers advanced topics including troubleshooting, auxiliary equipment, and coextrusion for operators, engineers, and managers. The final part provides applications case studies in key areas for engineers such as compounding, blown film, extrusion blow molding, coating, foam, and reprocessing. This practical guide to extrusion brings together both equipment and materials processing aspects. It covers basic and advanced topics, for reference and training, in thermoplastics processing in the extruder. Detailed reference data are provided on such important operating conditions as temperatures, start-up procedures, shear rates, pressure drops, and safety. A practical guide to the selection, design and optimization of extrusion processes and equipment Designed to improve production efficiency and product quality Focuses on practical fault analysis and troubleshooting techniques

Why is it important to get to equilibrium and how long does it take? Are there problems running polypropylene profiles on a single screw extruder? Does the job involve compounding color concentrates on a corotating twin screw extruder? This unique reference work is designed to aid operators, engineers, and managers in quickly answering such practical day-to-day questions in extrusion processing. This comprehensive volume is divided into 7 Parts. It contains detailed reference data on such important operating conditions as temperatures, start-up procedures, shear rates, pressure drops, and safety. This reference is a practical guide to extrusion bringing together both the equipment and materials processing aspects. It provides basic and advanced topics about the thermoplastics processing in the extruder, for reference and training. Parts 1 û 3, emphasize the fundamentals, for operators and engineers, of polymeric materials extrusion processing in single and twin screw extruders. Parts 4 û 7 treat advanced topics including troubleshooting, auxiliary equipment, and coextrusion for operators, engineers, and managers. Extensive applications in Part 7 cover such contemporary areas as compounding, blown film, extrusion blow molding, coating, foam, and reprocessing. Each chapter includes review topics.

Screw extruders are the most important of all polymer processing machines There is a need for a comprehensive book on this subject. This book emphazises the understanding of the underlaying principles of screw extrusion, the design and behavior of screw based machines. It helps the enineer t optimize his equipment and enhance production rates. Contents: · Introduction · Fundamentals · Screw Extrusion Technology · Technology of Single Screw Extrusion with Reciprocating Screws · Single Screw Extruder Analysis and Design · Twin and Multiscrew Extrusion

Hot-melt extrusion (HME) - melting a substance and forcing it through an orifice under controlled conditions to form a new material - is an emerging processing technology in the pharmaceutical industry for the preparation of various dosage forms and drug delivery systems, for example granules and sustained release tablets. Hot-Melt Extrusion: Pharmaceutical Applications covers the main instrumentation, operation principles and theoretical background of HME. It then focuses on HME drug delivery systems, dosage forms and clinical studies (including pharmacokinetics and bioavailability) of HME products. Finally, the book includes some recent and novel HME applications, scale -up considerations and regulatory issues. Topics covered include: principles and die design of single screw extrusion twin screw extrusion techniques and practices in the laboratory and on production scale HME developments for the pharmaceutical industry solubility parameters for prediction of drug/polymer miscibility in HME formulations the influence of plasticizers in HME applications of polymethacrylate polymers in HME HME of ethylcellulose, hypromellose, and polyethylene oxide bioadhesion properties of polymeric films produced by HME taste masking using HME clinical studies, bioavailability and pharmacokinetics of HME products injection moulding and HME processing for pharmaceutical materials laminar dispersive & distributive mixing with dissolution and applications to HME technological considerations related to scale-up of HME processes devices and implant systems by HME an FDA perspective on HME product and process understanding improved process understanding and control of an HME process with near-infrared spectroscopy Hot-Melt Extrusion: Pharmaceutical Applications is an essential multidisciplinary guide to the emerging pharmaceutical uses of this processing technology for researchers in academia and industry working in drug formulation and delivery, pharmaceutical engineering and processing, and polymers and materials science. This is the first book from our brand new series Advances in Pharmaceutical Technology. Find out more about the series here.

- Detailed MOEA applications discussed by international experts - State-of-the-art practical insights in tackling statistical optimization with MOEAs - A unique monograph covering a wide spectrum of real-world applications - Step-by-step discussion of MOEA applications in a variety of domains

The first edition of Pharmaceutical Extrusion Technology, published in 2003, was deemed the seminal book on pharmaceutical extrusion. Now it is expanded and improved, just like the usage of extrusion has expanded, improved and evolved into an accepted manufacturing technology to continuously mix active pharmaceutical ingredients with excipients for a myriad of traditional and novel dosage forms. Pharmaceutical Extrusion Technology, Second Edition reflects how this has spawned numerous research activities, in addition to hardware and process advancements. It offers new authors, expanded chapters and contains all the extrusion related technical information necessary for the development, manufacturing, and marketing of pharmaceutical dosage forms.

Introduction to Plastics Engineering provides a single reference covering the basics of polymer and plastics materials, and their properties, design, processing and applications in a practical way. The book discusses materials engineering through properties formulation, combining part design and processing to produce final products. This book will be a beneficial guide to materials engineers developing new formulations, processing engineers producing those formulations, and design and product engineers seeking to understand the materials and methods for developing new applications. The book incorporates material properties, engineering, processing, design, applications and sustainable and bio based solutions. Ideal for those just entering the industry, or transitioning between sectors, this is a quick, relevant and informative reference guide to plastics engineering and processing for engineers and plastics practitioners. Provides a single unified reference covering plastics materials, properties, design, processing and applications Offers end-to-end coverage of the industry, from formulation to part design, processing, and the final product Serves as an ideal introductory book for new plastics engineers and students of plastics engineering Provides a convenient reference for more experienced practitioners

The result of years of experience by experts in extrusion technology, Extruders in Food Applications brings together practical experience and in-depth knowledge of extrusion cooking technology. This concise reference summarizes basic considerations for the application of extrusion technology to food industry processes and focuses on the various types of extruders available for a growing number of food applications. Chapters compare and describe the different types of extruders and their functions, including characteristics, advantages and disadvantages, and applications, providing a wealth of information about dry extruders, interrupted flight extruder-expanders, and single screw and twin screw extruders. The effects of preconditioning on the raw material and of extrusion on the nutrients of products are covered as well. This book is a valuable source for the technical and practical application of extrusion and will be useful for the selection of the proper equipment for this technology.

Extrusion is by far the most important and the oldest processing and shaping method for thermoplastic polymers. This process concerns almost all synthetic polymers, as well as elastomers or food materials. Single-screw extrusion is mainly used nowadays to manufacture finished goods or semi-finished products. More than 90 million tons of thermoplastics are therefore processed every year. Twin-screw extrusion may be divided into two systems: contra-rotating systems used within the context of PVC extrusion, for the manufacture of pipes or profiles; and co-rotating systems experiencing nowadays a very significant development, because of their significant adaptability and flexibility, which enables the manufacture of specific materials (polymer alloys, thermoplastic elastomers, filled polymers, nanocomposites). Extrusion is carried out by passing molten polymer through a tool called die that will give the product its final shape (films and sheets, rolled products, and electric cables). Thanks to the design of dies, we obtain at the output a product with controlled dimensions, uniform speeds and homogeneous temperatures. The book will discuss the same production types, but only in the case of coextrusion flows, i.e. multilayer stratified products. First of all, we will present in this book the physics of the mechanisms at stake, then propose more or less complex models in order to describe these mechanisms and then go forward in the interpretation of results and the control of condition flows.

Biocomposites for High-Performance Applications: Current Barriers and Future Needs Towards Industrial Development focuses on future research directions that will make biocomposites a successful player in the field of high-strength structural applications. With contributions from eminent academic researchers and industrial experts who have first-hand experience on the advantages/disadvantages of biocomposites in their daily lives, the book examines the industrial development of biocomposite products, identifying the current barriers and their future industrial needs Topics covered include: recent research activities from academia in the biocomposite research field, valuable thoughts and insights from biocomposite manufacturing industries, the strength and weaknesses of biocomposite products, and the practical issues that need to be addressed to reach the next level. Highlights the practical issues involved in biocomposites research Contains contributions from eminent academic researchers and industrial experts Discusses recent research activities from academia in the biocomposite research field, along with valuable thoughts and insights from biocomposite manufacturing industries

Offering an engineering perspective and the latest information on the application of this rapidly expanding technique, this practical book covers the technology, engineering, materials and products, as well as economic and ecological aspects. In addition to the theory, it also utilizes case studies that can easily be put into industrial practice. Each step of the process is discussed in terms of sustainability, and all data complies with the EU and FTA environmental regulations. Invaluable reading for food chemists and technologists, process engineers, chemists in industry, agricultural scientists, and chemical engineers. From the Contents: * Engineering Aspects of Extrusion * Raw Materials in the Production of Extrudates * Production of Breakfast Cereals, Snack Pellets, Baby Food and more * Extrusion Technique in Confectionery * Pet Food and Aquafeed * Extrusion-Cooking in Waste Management and Paper Pulp Processing * Thermoplastic Starch * Expanders * Process Automation * Scale-Up of Extrusion-Cooking in Single-Screw Extruders

Extrusion is widely used for the preparation of a variety of foodstuffs including breakfast cereals, snack food and pasta, as well as pet food and animal and aquaculture feed. Extrusion problems solved provides responses to more than 300 frequently asked questions about the process of food extrusion and the techniques and equipment involved, in a practical question-and-answer format. The book is divided into twelve chapters for ease of reference: the opening chapters concentrate on introductory queries and on different components of an extruder system, followed by two chapters that help the reader select the correct type of extruder for a product. Chapters five and six discuss the impact of factors such as protein content and particle size on the extrusion process, while the use of pre-conditioners is discussed in chapter seven. The latter part of the book discusses specific types of extruder and die and knife assemblies, followed by a chapter on issues relating to drying extruded food products. The final chapter offers practical guidelines and rules of thumb for the most common issues relating to food and feed extrusion. Written by two leading experts in the field, Extrusion problems solved is an essential reference source and troubleshooting guide for professionals working in food, pet food and feed extrusion. It will also be a valuable training resource for students of extrusion. Offers practical guidelines and rules of thumb for the most common food and feed extrusion problems Chapters concentrate on introductory queries, types of extruder and components of extruder systems, knife assemblies, the use of pre-conditioners and issues in drying extruded food products Provides responses to more than 300 frequently asked questions about the processes, equipment and techniques of food extrusion in a practical question-and-answer format